This article mainly introduces:

El Salvador hydraulic cylinder,rack cylinder manufacturer,rack cylinder

(El Salvador rack cylinder,produced by Hengyu Hydraulic Co., Ltd）

rack cylinder are widely used in El Salvador，because of smooth movement，high work efficiency，excellent fatigue and impact resistance.So our company has designed rack cylinder for customers from El Salvador.

Introduction to rack cylinder:

When the rack cylinder is installed, it is necessary to ensure that the direction of the connecting head at the top of the piston rod should be consistent with the direction of the rack cylinder head, earring (or middle hinge shaft), and ensure the straightness of the whole piston rod during the advance and return process to prevent rigid interference and cause unnecessary damage.

What kind of process is used in the rack cylinder to make high-quality rack cylinder products: the body is the main component of the rack cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The rack cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the rack cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the rack cylinder increases by 25%. If the service life of the rack cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. rack cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the rack cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and rack cylinder are stuck or the rack cylinder is blocked. At this time, no matter how to manipulate, the rack cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the rack cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

The rack cylinder pipe should not be left behind when deburring at both ends after the fixed length processing. In addition, the placement of steel pipes near the site of welding pipeline operations is the cause of welding foreign objects. The pipes placed near the welding operation site should be sealed. It must also be noted that pipe fitting materials should be fully prepared on a dust-free workbench.

The material of the sliding part of the rack cylinder piston sintered casting piston will cause sintering phenomenon when subjected to large transverse load. In this case, the sliding part of the piston should be made of copper alloy or welded to such material.

Answers to some questions about rack cylinder:

Why does the cylinder pop out of itself when it stops?
This situation has two possibilities, 1. There is more air in the system, so exhaust the gas. 2. The back pressure of the oil return is relatively large, check the oil return filter, check whether the cylinder has a rod cavity buffer is too tight, and choose a 3-position 4-way M-type valve for the reversing valve. In addition, after the shutdown, manually change the reversing valve back and forth several times, it should not rise out.

How to calculate the inner diameter of the hydraulic cylinder?
These two parameters need the following information to decide: 1, pump displacement, speed (to get the actual output flow of the pump) 2, three and time requirements (lift time, drop time takes a few seconds) and then view the close cylinder series according to the results. Select the right cylinder.