This article mainly introduces:

Korea hydraulic cylinder,trunnion cylinder manufacturer,trunnion cylinder

(Korea trunnion cylinder,produced by Hengyu Hydraulic Co., Ltd）

trunnion cylinder are widely used in Korea，because of high work efficiency，excellent fatigue and impact resistance，no need for deceleration device.So our company has designed trunnion cylinder for customers from Korea.

Introduction to trunnion cylinder:

When the trunnion cylinder is customized, if there are high requirements for the quality of the trunnion cylinder, it is best to use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface of the small crack, preventing the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the trunnion cylinder can be improved. By rolling forming, a cold working hardening layer is formed on the rolling surface, which reduces the elastic and plastic deformation of the contact surface of the grinding pair, thereby improving the wear resistance of the inner wall of the trunnion cylinder and avoiding the burn caused by grinding. After rolling, the reduction of surface roughness value can improve the matching property.

When the trunnion cylinder is disassembled due to oil leakage and other faults, the position of the piston should be moved to any end position of the trunnion cylinder by applying liquid pressure. Improper tapping and sudden drop should be avoided during disassembly.

When producing oil trunnion cylinders, there are two processing processes, grinding and rolling, the latter is better than the former. Rolling machining is a kind of non-cutting machining, using the plastic deformation of the metal at room temperature, so that the micro roughness of the workpiece surface is flattened to achieve the purpose of changing the surface structure, mechanical characteristics, shape and size. Therefore, this method can achieve the two purposes of finishing and strengthening at the same time, which can not be done by grinding.

What kind of process is used in the trunnion cylinder to make high-quality trunnion cylinder products: the body is the main component of the trunnion cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The trunnion cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the trunnion cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the trunnion cylinder increases by 25%. If the service life of the trunnion cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. trunnion cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the trunnion cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and trunnion cylinder are stuck or the trunnion cylinder is blocked. At this time, no matter how to manipulate, the trunnion cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the trunnion cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

Answers to some questions about trunnion cylinder:

Injection molding machine die thimble on the side of the feed nozzle, the oil cylinder pull the thimble shift, how to debug the oil cylinder?
The cylinder is connected with the neutron of the injection molding machine, the neutron is retreated after the opening mold is in place, the cylinder taps the thimble plate to the top, and then takes, and the neutron is reset.

How to use a solenoid valve to control the expansion of a cylinder? Doesn't the solenoid valve only control on/off?
Use the solenoid valve P into A-B (generally equipped with oil circuit board) to connect the oil inlet interface at both ends of the cylinder, and the solenoid valve can be realized by power off (refer to the solenoid valve 2B2L, different solenoid valve actions are different).