This article mainly introduces:
Chile hydraulic cylinder,hollow cylinder manufacturer,hollow cylinder
(Chile hollow cylinder,produced by Hengyu Group）
hollow cylinder are widely used in Chile，because of clever hydraulic energy conversion，simple structure and reliable operation，powerful torque.So our company has designed hollow cylinder for customers from Chile.
The assembly work of the hollow cylinder has a great impact on the quality of the hollow cylinder: each part must be carefully cleaned before assembly; To correctly install the sealing device everywhere: when installing the sealing ring, pay attention to its installation direction to avoid oil leakage due to installation, and its lip should be equipped with a pressure oil chamber. In addition, because it is a YX-shaped sealing ring, it is necessary to pay attention to distinguish between shaft and hole use, do not install wrong; Because the sealing device is matched with the sliding surface, an appropriate amount of hydraulic oil should be applied during assembly; The special wrench should be used when the threaded coupling is tightened, and the torque should meet the standard requirements; After the piston and piston rod are assembled, it is necessary to measure whether the coaxiality and straightness on the full length are out of whack. After assembly, there should be no blocking sensation and uneven resistance when the piston assembly moves.
What kind of process is used in the hollow cylinder to make high-quality hollow cylinder products: the body is the main component of the hollow cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The hollow cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the hollow cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the hollow cylinder increases by 25%. If the service life of the hollow cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. hollow cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the hollow cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and hollow cylinder are stuck or the hollow cylinder is blocked. At this time, no matter how to manipulate, the hollow cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the hollow cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
When the hollow cylinder needs to be disassembled for maintenance due to leakage and other faults, the piston should be moved to the bottom position of the hollow cylinder, and hard beating and sudden drop are strictly prohibited during disassembly.
The piston seal of the hollow cylinder is the main element to prevent leakage in the hollow cylinder. For the lip seal, it should focus on checking whether the lip edge is bruised and worn, and for the combination seal, it should focus on checking the wear of the sealing surface, and then determine whether the seal can be used. In addition, it is necessary to check whether the static seal between the piston and the piston rod is crushed. The piston rod seal should focus on checking the wear of the seals and supporting rings.
What is the role of the cylinder on the plastic mold? The oil cylinder plays a great role in the mold, one is that the core distance is very large, or because of the mechanism of the product, only the oil cylinder is reasonable or more cost saving. Let the side core be extracted before opening the mold. Hot runner is mainly based on the product, sometimes customers require to use hot runner, the price is more expensive, but there are many benefits. It can save raw materials and shorten the molding cycle.
What is the difference between hollow and solid oil cylinders?
Hollow solid cylinder, according to conventional understanding, refers to whether the piston rod is solid or hollow. General ordinary hydraulic cylinder, the piston rod is solid structure. Hollow hydraulic cylinder refers to a hollow piston rod structure of the hydraulic cylinder, see the attached figure. Piston rod hollow function: 1, the piston rod hollow, the middle can be threaded rod. For example, the clamping cylinder with a sawing machine, the piston rod center threading rod, part of the stroke through manual, part of the stroke hydraulic automatic walk. 2, the hollow hole of the piston rod can be used to direct the oil circuit to achieve special oil circuit. 3, the cylinder is relatively large, the piston rod is relatively large, and the stroke is longer, in this case, the piston rod is hollow to reduce the movement friction and lateral force.
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